Drawn Arc Stud Welding Machine for Stee Structure

Model NO.: ST-3150
Model Type: Drawn Arc Stud Welder
Applied Patent: Invention Patent Gun Cooling Device
Delivery Time: About 5 Days
Welding Time(S): 0.1~5.0
Usage: Arc Stud Weld
Applied Field: Industrial Construction Field
Work Environment: Dry Environment
Rated Duty Cycle: 32%
Certification: Ce
Protection: IP23
Trademark: IKING
Transport Package: Plywood Cases
Specification: 920mmX470mmX650mm
Origin: Tianjin
HS Code: 8515319900
Model NO.: ST-3150
Model Type: Drawn Arc Stud Welder
Applied Patent: Invention Patent Gun Cooling Device
Delivery Time: About 5 Days
Welding Time(S): 0.1~5.0
Usage: Arc Stud Weld
Applied Field: Industrial Construction Field
Work Environment: Dry Environment
Rated Duty Cycle: 32%
Certification: Ce
Protection: IP23
Trademark: IKING
Transport Package: Plywood Cases
Specification: 920mmX470mmX650mm
Origin: Tianjin
HS Code: 8515319900
Product Description

ST series stud welding machine

China Iking ST series stud welding machine are mainly applied to the installation of stud fusion welding in construction of steel structure, bridge and railway etc. ST stud welder with functions of weld time preset, weld parameter preset and digital display etc. The precision preset time can reach to 0.01 second, and welding preset current can reach to 1ampere, which improve welding reliability and stability and can be operated easily.
The main power of welding machine is designed in compact size and lightweight, can work 24 hours continuously. With design of anti-misoperation, it can prevent repeat welding onto the same point. The welder also have functions of short-circuit pretection and circuit-breaker protections,  which can protects circuit control board well, and the welder can be started smoothly after trouble-shooting. With all pretections above, the failure rate of the welder is low, and it can prolong the life-span of welding machine.
Drawn Arc Stud Welding Machine for Stee Structure
 

Technical Data
Parameter
Iking ST Series Drawn Aru Stud Welding Machine
Model
ST-1600
ST-2500
ST-3150
Stud Range
Φ10-18mm
Φ10-22mm
Φ10-28mm
Max. Output Current
1600A
2500A
3150A
Regulated Output (Stud)
200-1600A
400-2500A
600-3150A
Regulated Output (MMA)
80-630A
100-800A
150-1000A
Timing Control
100-2800ms
Duty Cycle (Stud Qty./Stud Dia./Per Minute)
18pcs/16mm/min
18pcs/19mm/min
18pcs/22mm/min
24pcs/8mm/min
24pcs/10mm/min
24pcs/13mm/min
Applied Patent
Invention patent GUN COOLING DEVICE
Main Circuit
Full bridge controlled rectifier
Control Circuit
Micro-processor Controlled
Repeat Cycle Lock
Automatic
Input Voltage
3 phase 380V/50Hz (other voltage and frequency are available)
Allowable Input Voltage Fluctuation
±10%
Standard Supply Scope
1. Machine (1pc) 2. Stud gun with cable (1pc) 3. Extended gun cable (1pc) 4. Earth clamp with earth lead (1pc) 5. Chuck and ceramic ring claw (4sets) 6. Crescent spanner (1pc)
Specification of 3-phase Power Cable (4 wires )
1 wire (10mm2)+3 wires (16mm2/pc)
1 wire (10mm2)+3 wires (25mm2/pc)
1 wire (10mm2)+3 wires (35mm2/pc)
Specification of Control Cable (4 wires)
4 wires (1mm2/pc)
Max. Length of Extended Welding Cable
50m
Max. Length of Extended Earth Lead
10m
Protection Class
IP23
Machine Weight
245kg
340kg
370kg
Gun Weight
2.5kg
Standard Gun (Heavy Duty)
SNQ9 with cooling device, damping system, automatic length compensation
 
Quality Control

Welding machine testing after production complete.
Drawn Arc Stud Welding Machine for Stee Structure
 

Packing & Delivery

1. Outer packing: sea worthy plywood cases.

2. Inner package: welding machines covered by bubble covers and inside fixed by battens with nails; matched welding guns and other accessories packed on pallet.

3. Packing size: please refer to specific welder model packing size.

4. Container load: please refer to specific welder model packing size.
Drawn Arc Stud Welding Machine for Stee Structure

Certifications

After 30 years development,IKING have had got the CE, ISO, SGS certificates and have become reliable supplier and good partners for our customers.
Drawn Arc Stud Welding Machine for Stee Structure
 

Accessories
Accessories Item
Specification 
Total Quantity 
Anti-spatter Stud gun with cable
SNQ9
1 Set
Extended gun cable
8M
1 Pcs
Earth clamp with earth lead
N/A
1 Pcs
Stud Chuck
Ф10,Ф13,Ф16,Ф19,Ф22,Ф25
4 Sets
Ceramic Ferrule Holder
Ф10,Ф13,Ф16,Ф19,Ф22,Ф25
4 Sets
Crescent Spanner
N/A
1 Pcs
Enclosed Documents
N/A
1 Set
Drawn Arc Stud Welding Machine for Stee Structure
Application
Drawn Arc Stud Welding Machine for Stee Structure
Product Description

ST series stud welding machine

China Iking ST series stud welding machine are mainly applied to the installation of stud fusion welding in construction of steel structure, bridge and railway etc. ST stud welder with functions of weld time preset, weld parameter preset and digital display etc. The precision preset time can reach to 0.01 second, and welding preset current can reach to 1ampere, which improve welding reliability and stability and can be operated easily.
The main power of welding machine is designed in compact size and lightweight, can work 24 hours continuously. With design of anti-misoperation, it can prevent repeat welding onto the same point. The welder also have functions of short-circuit pretection and circuit-breaker protections,  which can protects circuit control board well, and the welder can be started smoothly after trouble-shooting. With all pretections above, the failure rate of the welder is low, and it can prolong the life-span of welding machine.
Drawn Arc Stud Welding Machine for Stee Structure
 

Technical Data
Parameter
Iking ST Series Drawn Aru Stud Welding Machine
Model
ST-1600
ST-2500
ST-3150
Stud Range
Φ10-18mm
Φ10-22mm
Φ10-28mm
Max. Output Current
1600A
2500A
3150A
Regulated Output (Stud)
200-1600A
400-2500A
600-3150A
Regulated Output (MMA)
80-630A
100-800A
150-1000A
Timing Control
100-2800ms
Duty Cycle (Stud Qty./Stud Dia./Per Minute)
18pcs/16mm/min
18pcs/19mm/min
18pcs/22mm/min
24pcs/8mm/min
24pcs/10mm/min
24pcs/13mm/min
Applied Patent
Invention patent GUN COOLING DEVICE
Main Circuit
Full bridge controlled rectifier
Control Circuit
Micro-processor Controlled
Repeat Cycle Lock
Automatic
Input Voltage
3 phase 380V/50Hz (other voltage and frequency are available)
Allowable Input Voltage Fluctuation
±10%
Standard Supply Scope
1. Machine (1pc) 2. Stud gun with cable (1pc) 3. Extended gun cable (1pc) 4. Earth clamp with earth lead (1pc) 5. Chuck and ceramic ring claw (4sets) 6. Crescent spanner (1pc)
Specification of 3-phase Power Cable (4 wires )
1 wire (10mm2)+3 wires (16mm2/pc)
1 wire (10mm2)+3 wires (25mm2/pc)
1 wire (10mm2)+3 wires (35mm2/pc)
Specification of Control Cable (4 wires)
4 wires (1mm2/pc)
Max. Length of Extended Welding Cable
50m
Max. Length of Extended Earth Lead
10m
Protection Class
IP23
Machine Weight
245kg
340kg
370kg
Gun Weight
2.5kg
Standard Gun (Heavy Duty)
SNQ9 with cooling device, damping system, automatic length compensation
 
Quality Control

Welding machine testing after production complete.
Drawn Arc Stud Welding Machine for Stee Structure
 

Packing & Delivery

1. Outer packing: sea worthy plywood cases.

2. Inner package: welding machines covered by bubble covers and inside fixed by battens with nails; matched welding guns and other accessories packed on pallet.

3. Packing size: please refer to specific welder model packing size.

4. Container load: please refer to specific welder model packing size.
Drawn Arc Stud Welding Machine for Stee Structure

Certifications

After 30 years development,IKING have had got the CE, ISO, SGS certificates and have become reliable supplier and good partners for our customers.
Drawn Arc Stud Welding Machine for Stee Structure
 

Accessories
Accessories Item
Specification 
Total Quantity 
Anti-spatter Stud gun with cable
SNQ9
1 Set
Extended gun cable
8M
1 Pcs
Earth clamp with earth lead
N/A
1 Pcs
Stud Chuck
Ф10,Ф13,Ф16,Ф19,Ф22,Ф25
4 Sets
Ceramic Ferrule Holder
Ф10,Ф13,Ф16,Ф19,Ф22,Ф25
4 Sets
Crescent Spanner
N/A
1 Pcs
Enclosed Documents
N/A
1 Set
Drawn Arc Stud Welding Machine for Stee Structure
Application
Drawn Arc Stud Welding Machine for Stee Structure

I. High & Low voltage cabinets installation of power plant

1. 10KV high voltage switch cabinet installation of power plant

2. 0.4KV low voltage switch cabinet installation of power plant

3. Installation of generator protection system, synchronization system, transformer protection, H.V. motor protection, circuit protection in a power plant.

II. Electrical configuration testing items of power plant

1. Vacuum circuit breaker insulation resistance measurement, each phase circuit resistance measurement and AC voltage withstand tests of 10KV H.V. switch cabinet.

2. DC resistance measurement of CT and PT, polarity test, ratio test, AC voltage withstand tests in 10KV H.V. switch cabinet.

3. AC voltage withstand tests for whole 10KV H.V. switch cabinet.

4. AC resonant test for 10KV H.V. electric cable.

5. DC resistance measurement of generator stator and rotor.

6. Generator stator coil insulation resistance measurement and DC voltage withstand tests.

7. Generator rotor insulation resistance measurement.

8. Generator rotor AC impedance and power loss tests.

9. No-load characteristic test of generator

10. Generator checking phase sequence (fist checking phase and second checking phase separately).

11. Generator short circuit characteristic test.

12. Measurement of residual voltage of stator after automatic magnetic blow-out and switch opening of generator.

13. Generator shaft voltage measurement.

14. Generator simulate synchronization.

15. All of the second circuit checking, measuring, switch tripping & closing tests, protection fixed value setting, protecting the STG trip test and magnetic blow-out tripping test for Steam Turbine and generator.

III.Electrical problem troubleshooting in power plant

Problem Description: a coal mine`s 35KV H.T. switchgear OC protection tripped suddenly in He`nan Province, it caused sudden power lost of mine fan and endanger miner safety.

Auto-reclosing via switchgears` automatic reclosing function, through analysis, the reason is a set of 3000KW generator failure. Specific reason is: When the turbo-generator was running normally, exciting voltage lost suddenly, leading phase operation happened, the generator absorbed reactive power and lead to becoming motor running. Generator protection and power plant connecting line protection did not launch. After the generator absorbed a certain value of reactive power, the 35KV H.T. switchgear`s OC protection tripped.


Investigation: generator and power plant connecting line protection setting fixed value exceed the protection fixed value of 35KV switchgear side, it lead to nearby protection did not launch and override trip when generator failure.

Electrical Cabinet Care

Electrical Cabinet Care,10Kv Electrical Cabinet Care,0.4Kv Electrical Cabinet Care,Electric Governing Reconstructing

Shandong Qingneng Power Co., Ltd. , https://www.steamturbine.be