NPC deputy Tan Xuguang: Weichai people's "artisan spirit" enhances the quality and quality of engines

“Encourage enterprises to develop personalized customization and flexible production, cultivate the craftsman spirit of excellence, increase variety, improve quality and create brand.”

In the 2016 government work report, Premier Li Keqiang issued the call for “cultivating the spirit of craftsmen” and quickly attracted heated discussions from all walks of life.

What is "artisan spirit"? Different people have different interpretations, but nothing more than the meaning of "meticulousness, excellence, and concentration". To reach this level, you must be able to endure loneliness and withstand it. Temptation, overcome difficulties."

With regard to the significance of “craftsmanship spirit” for companies to increase variety, improve quality, and create brand under the new normal, Weichai has deep experience and invested huge resources for many years to increase varieties, improve quality, and forge brands. In December 2015, Weichai Power's brand value was estimated to be 20.018 billion yuan, ranking first among China's machinery manufacturing companies.

Tan Xuguang, deputy to the National People's Congress and chairman of Shandong Heavy Industry Weichai Group, said during an interview with reporters during the two sessions:

“Weichai is the leading enterprise in China's internal combustion engine industry, and it is our responsibility to make the national brand a world brand. The more market conditions are difficult, the more we must increase investment in research and development. The Weifang headquarters has to invest more than one billion yuan in research and development every year. ”


Weichai people's "artisan spirit" enhances the quality and quality of the engine

Has a "craftsman spirit" like core technology

The tireless pursuit of core technology in the spirit of "craftsmanship" is not only a strategic requirement for the survival and development of Weichai, but also an unshirkable responsibility for Weichai as a state-owned enterprise, breaking the monopoly of foreign countries and raising the national industrial level. In particular, in its main business, the engine business segment, it is the first high-speed high-power blue-gear engine with complete independent intellectual property rights in China, and the first domestic direct-injection natural gas engine with high-power cylinders in China. ECU electronic control system to the industry's first national key laboratory of the company... The core technology not only allows Weichai to firmly grasp the “golden ten years” of rapid development, but also allows Weichai to calmly respond to the crisis in a complex situation. And challenge. Among these core technologies, "high reliability" is the most representative.

Weichai has been cultivating the internal-combustion engine industry for 70 years and has always positioned its differentiated advantages in terms of reliability. It took several years to successfully apply for the State Key Laboratory of Engine Reliability. The State Key Laboratory of Weichai Engine Reliability has invested RMB 550 million to meet the research needs of reliability, key component reliability, and reliability prediction and evaluation of ICE engines. It is the most complete and most capable tool in the industry in China. Laboratory.

Wei Dehui, vice president of Weichai Power recalled the beginning of the laboratory application, some experts questioned: reliability of what advanced technology is not as good as the declaration of new energy-saving technologies, materials, such as lightweight. However, Weichai still insists on reliability. “Because we were benchmarking against the international industry, we found that reliability is the biggest gap between China's internal combustion engine and the world's advanced level. And the improvement of reliability is the basis and prerequisite for the development of energy saving, emission reduction, and lightweighting.”

The poor reliability is a pain in the lock-throat industry that hinders the development of the industry. Although some companies are keen to “innovation” and use the so-called “new technology” as a gimmick to win the attention of customers, Weichai is not motivated by the immediate margins. Attitude Innovation - Focus on basic development and focus resources on the reliability of the industry's key technology breakthroughs.

"Artisan spirit" creates "high reliability"

Nowadays, the "artisan spirit" is mentioned, and many people will say that Germany and Japan have been making cheap, low-level criticisms of Chinese manufacturing for a long time. Why do Chinese people can build manned rockets, but go to Japan to rush to grab toilet seats? Why does the U.S. diesel engine B10 have a basic life of 1.5 million kilometers, European diesel engines 1.2 million kilometers, and Chinese diesel engines only 800,000 kilometers?

The key to solving these problems is not to overcome the technical gap, but whether or not we can adhere to the "artisan spirit" of excellence, can we endure loneliness, lose sight of the fame and fortune, and create a technology to the extreme The core advantage of "I have excellent" is not simply playing rough new concepts.

The high reliability of Weichai engines is not only formed in the State Key Laboratory of Engine Reliability, but also in every aspect of design, manufacturing, and management. In the development process, Weichai has the industry's most rigorous R & D process, B701. The durability assessment index far exceeds that of peers. In the manufacturing process, there are rigorous and mature processing technology, weaving the most strict quality control network, to eliminate defects from the source; In terms of application support, Weichai has accumulated decades of experience and has a huge database to ensure a perfect match between the engine and the vehicle. With unremitting efforts, the current life of the B10 engine in Weichai has been at the forefront of the industry, and heavy-duty diesel engines for vehicles have reached European and American levels.

If we turn our eyes to Weichai's “Heart Power” WP5/7 manufacturing base, we will find that each employee's bending width, arm position, holding weight, holding time, walking time, and working cycle time within a working cycle There are strict rules and regulations, each step of production is finely divided to the extreme, and a high degree of standardization operation ensures the high reliability of the product. In fact, this “extreme” standard operation is only one element of the lean production of Weichai WOS, but it is also enough to get a glimpse of the “artisan spirit” in Weichai's practice and landing.

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